Encaustic tile manufacture process

Step 1: Preparation of divider mould and material

Cooper mould is pattern making tool of cement tile. The quality of cement tile regarding sharpness is mainly depend on cooper mold quality.

Also thank to cooper mould, we can make as per any customized pattern in cement tile production.

Khuôn rập gạch bông truyền thống

Step 2: Put copper mould into form.

Put copper into the mold

Step 3: Pour color into cooper mold

To make pattern, normally the color thickness is 3-4mm, after that we take cooper mould out of form.

This is very important step to make a nice surface cement tile.

Put color into the cement tiles mold - BongTiles

Step 4: Making second layer and body of tile

This is step to make the body of tile and also to absorb water from the first layer.

The quality of material will make a good looking cement tile body and back.

Make second layer of cement tiles - BongTiles

Step 5: Hydraulic press by machine:

All the materials will be pressed by hydraulic pressing machine.

Under high pressure of hydraulic cement tiles will be formed and harden

Step 6: Take the tile out of form

This is difficult step, require skillful artisan.

Cement tile is taken from the mold

Step 7: Cement tile curing, quality checking and cleaning

Any small defect will be fixed in this step

BongTiles staff is cleaning and fix any defect of the surface - BongTiles

Step 8: Place tile on racks to make them dry at room temperature.

Let the tiles dry naturally in the room temperature

Cement tiles are placing on the rack to dry

Step 9: Sealing, quality checking and packing.

The last step is checking cement tiles quality and process to packing deparment

BongTiles staff are checking quality of cement tiles